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Start by bolting two axleboxes "L" to the left side of the chassis with ½" long, 2-56 hex head brass machine screws "M" and nuts "O". Use a washer "N" on the head end of the screw to help prevent its digging into the wood. The washer spreads the clamping force over a larger area.

You can now place the fully assembled wheelset into the front axlebox. (The front of the locomotive is the end with the fuel bunker.) Place another axlebox over the free end of the wheelset and bolt it into position. You will have noticed that one of the wheelsets is not fully assembled. This is so that you can slide the 15-tooth sprocket "K" onto the axle. Before it will slide on, the hole in the sprocket needs to be opened up with a 7/32" drill bit. Slide the sprocket onto the axle and align it with the center of the holes in the deck by test fitting the wheelset. After the sprocket is in position and the set screw is tight, press the loose wheel onto the axle.

Cut a section of ladder chain to a length of 35 links. This will be the secondary drive chain "Y", connecting the idler assembly to the drive wheels. Using needle nose pliers (preferably round tip), open the links at one end of the chain. Study the chain carefully and you will see how to join the links into a continuous chain. The chain must be passed through the holes in the deck before joining the ends. Work carefully to produce a kink-free chain.

To complete the chassis assembly, slide the wheelset with the sprocket through the chain and place the axle into the axlebox. Place the remaining axlebox over the free end of the wheelset and bolt it into position. The completion of the rolling chassis marks the passing of a milestone. Take a moment to admire your workmanship.

Copyright © 1994-2004 Michael Martin.  All rights reserved.

This page last updated: 12/10/03